METAL FABRICATION & MANUFACTURING

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Metal Fabrication Technologies


Maloya offers a wide range of metal manufacturing technologies to help ensure we deliver you the highest quality results, as quickly as possible, at a price you can afford. Please review the different metal manufacturing technologies offered:

 

Maloya Facilities List

 

CAD CAM & MRP

 

Item Details
Solidworks
  • Premium (1)
  • Professional (1)
  • Office (2)
Mastercam
  • X6
Autodesk AutoCAD LT
  • Multiple Licenses
Bystronic CAD/CAM
  • Laser processing software, material nest optimization and process time calculation.
  • Multiple licenses
  • Press Brake software with virtual simulation and process time calculation.
Mietrak
  • MRP Production Planning System
Digitizing and Scanning
  • Calcomp Drawingboard III Digitizing Tablet with 48″ x 60″ envelope

Laser Cutting Equipment

 

Item Details
Bystronic: Byspeed Laser Cutting System
  • 4000 watt resonator
  • Table size: 60″x 120″ (x3.25″ Z)
  • Alternating pallet changer
Bystronic: Bystar Laser Cutting System
  • 3000 watt resonator
  • Table size: 78″x 157″ (x6.25″ Z)
  • Alternating pallet changer
  • Rotary chuck for tubing cutting

Bending Equipment

 

Item Details
Bystronic: PR8 Series CNC Hydraulic Press Brake
  • 200 tons of ram
  • 156″ in length (12.75 max open height)
  • High Speed 8-Axis CNC back gauge
Wysong & Miles: CNC Press Brake
  • 60 tons of ram
  • 72″ in length
  • 24″ CNC back gauge

Machine Shop

 

Item Details
Haas: VF3 CNC Vertical milling machine
  • Table size: 40″ x 20″ x 25″
  • 25 station tool holder
  • WIPS and programmable coolant stream.
  • 10,000 RPM spindle speed.
2 Wells-Index: Convention milling machines
Bridgeport: Convention milling machine
South Bend: Nordic 15 lathe
  • Chuck swing: 15.25″
  • Between centers: 36.00″
Habegger : Small tool room lathe
  • Chuck swing: 7.00″
  • Between centers: 12.00″
Clausing: Large drill press
Clausing: Small drill press
Burgmaster: Drilling and tapping machine
Harig: Super 618 surface grinder
  • Table size: 6.00″ x 18.00″
Do-All: Band saw
  • Throat size: 15.00″
Do All: Cut off saw
Kaltenback hydraulic circular cut off saw

Welding Equipment

 

Quantity Description
1 Lincoln Electric: Wire-matic 255 mig welder
3 Full weld cells equipped it identical Miller work stations with dual stainless and carbon wire feed
1 MILLER XMT 350 MPA, CC/CV W/ AUX POWER.
1 MILLER D74DX WIRE FEEDER W/ 2 Q-400 MIG GUNS(15 FOOT).
2 MILLER 4 ROLL .035 DRIVE ROLLS.
1 25 FOOT GROUND CABLE W/ CLAMP.
2 FLOW METER KITS.
1 MILLER MIGRUNNER XL CART.
1 Lincoln Electric: Wire-matic 255 mig welder
1 Hobart 250 AMP Tigwave
1 Magnatech Orbital Welding System – Tubemaster 514
1 Walter Surfox 202 deblueing system

Finishing Equipment

 

Quantity Description
1 1- Giant GB-10 spiral bowl vibratory deburring and finishing machine with control system and automated unload. 10 cf / 5 hp motor.
1 Timesaver: Timesaver – 36.00″ wide belt
1 AeroControl APB Down Draft Table 5 hp 4000 cfm 42″x50″
4 Rockwell/Delta: Belt Sanders – Belt sizes up to 12.00″
1 Kramer: Vibratory / Tumbling Equipment – 3.0 cubic foot Tumbler
1 Baldor: sBuffing and Polishing wheels
1 Assorted pneumatic hand held deburring tools
1 Safety Kleen: Parts Washer

Inspection Equipment (calibrated per ISO-9001)

 

1 Sheffield CMM / climate controlled inspection room.
2 Inspection Tables:One table 36.00″ x 60.00″One table 36.00 ” x 24.00″
1 Etalon 15″ Height Gauge
1 Browne & Sharpe 20″ Height Gauge
1 40″ Vernier
1 24″ Vernier
1 12″ Vernier
10 8″ Verniers
1 125 pc Steel Plug Gauge Sets (.501″ to .625″)
1 250 pc Steel Plug Gauge Sets (.251″ to .500″)
1 240 pc steel Steel Plug Gauge Sets (.011″ to .250″)
1 12 pc Miocrometer Set (0″ to 12)
Assorted Block Gauges

Miscellanous Support Equipment

 

1 Hyster 60: Forklift with 4000 lb Capacity
1 Tyoda Electric 3000 lb Capacity     Assorted Pallet Jack and Hand Trucks
Counting Scales and Pallet Scales

To learn more about the different metal fabrication services offered by Maloya, whether you are looking for Metal Laser Cutting, CNC Bending or Machining Services, please visit the pages listed above.